| Mould Quality Control Procedure | |||
| 模具质量控制流程 | |||
| No. | Work Procedure 工作流程 | Comments | |
| 1 | Make sure all specifications are made clear to factory. | ||
| 确保工厂清楚所有要求 | |||
| 2 | Mould design: Fill in Form A | ||
| 模具设计：填写表A | |||
| 3 | Cavity and Core Check: Fill in Form B | ||
| 模芯和模腔检查：填写表B | |||
| 4 | Pre-assembly of mould: Fill in Form C | ||
| 合模前检查：填写表C | |||
| 5 | Has packaging with client been confirmed and ordered? | ||
| 包装是否已定购且客户已同意 | |||
| 6 | Pre-shipment of mould: Fill in Form D | ||
| 发模具前：填写表D | |||
Mould Design Form A
| Mould Design Form A | ||||
| Project Number: | Project Name: | Country: | ||
| No. | Check Points | Comment | ||
| 1 | 模具装配图纸是否是根据最基本要求进行的1：1尺寸打印 | |||
| Is full size print of the mould GA to minimum requirements? | ||||
| 2 | 模具钢材选择是否正确? | |||
| Is the steel selection OK? | ||||
| 3 | 配模，模具是否合适指定的注塑机型? | |||
| Is clamping suitable for specified injection machine? | ||||
| 4 | 定位圈直径/唧咀中心是否符合客户要求? | |||
| Is location ring dia./sprue centre conformd to clients specification? | ||||
| 5 | 唧咀球径 | |||
| Sprue bush radius | ||||
| 6 | 唧咀长度 | |||
| Sprue bush depth | ||||
| 7 | 模具是否能与注塑机导柱相匹配? | |||
| Can the mould fit between tie bars? | ||||
| 8 | 最大/最小模具厚度 | |||
| Maximum/Minimum mould height | ||||
| 9 | 模具KO孔是否与符合客户注塑机KO是否相匹配? | |||
| Do Ejection KO holes match? | ||||
| 10 | 模具俯视图是否很清楚在模具图中表示? | |||
| Is top of mould shown clearly? | ||||
| 11 | 开模行程是否足够用于取出产品和水口? | |||
| Is opening stroke enough for part & runner removal? | ||||
| 12 | 水冷却系统是否充分 | |||
| Is water cooling adequate? | ||||
| 13 | 接驳运水喉牙和沉孔是否符合客户要求 | |||
| Are water cooling threads, c/bores and fittings to clients specification? | ||||
| 14 | 气路喉牙和沉孔是否符合客户要求 | |||
| Are air circuit threads and fittings to clients specification? | ||||
| 15 | 产品在不变形下，是否粘在顶出侧一边，且顶出不变形? | |||
| Will it stick to ejection half for ejection without distorting? | ||||
| 16 | 是否能正常顶出？ | |||
| Can a short moulding be ejected? | ||||
| 17 | 顶出系统是否足够？ | |||
| Is ejection adequate? | ||||
| 18 | 顶出系统是否加有导向系统？ | |||
| Is ejection guided？ | ||||
| 19 | 排气是否足够？ | |||
| Is venting adequate？ | ||||
| 20 | 模具是否需要吹气辅助顶出? | |||
| Does the vacuum in cavity or core need a valve or air assistance to break? | ||||
| 21 | 水口能否顺利顶出，且不会挂在边钉，回针和顶针上 | |||
| Can runner be ejected and fall clear of guide pins, return pins and ejector pins? | ||||
| 22 | 模具能否自动运行？ | |||
| Can the mould run automatically? | ||||
| 23 | 模具是否能用于自动机械手？ | |||
| Can the mould be used with a robot? | ||||
| 24 | 行位运动，定位和锁紧是否正常？ | |||
| Are side core movement, location and closing angles OK | ||||
| 25 | 斜导柱行程是否足够长？ | |||
| Do the angle pins give adequate travel? | ||||
| 26 | 行位在模具完全打开的状态下，是否能完全定位，或者它们需要一个安全的复位角度 | |||
| Are the side cores held securely in the open position or do they need a safety back angle? | ||||
| 27 | 模具合模/开模次序是否合符要求？ | |||
| Is the Mould Opening & Closing Sequence safe and shown to minimum requirement? | ||||
| 28 | 压条和硬片是否合理设计？ | |||
| Are gibs and wear plates designed properly? | ||||
| Project Manager Signature: ___________ Date: __________ | ||||
Cavity and Core Check Form B
| Cavity and Core Check Form B | ||||
| Project Number: | Project Name: | Country: | ||
| 前、后模部分 Core and Cavity | ||||
| a. | 分型面表面是否光滑、无明显伤痕、刀纹、锈蚀等缺陷 | |||
| Is parting surface smooth, no scratches, no rust, etc.? | ||||
| b. | 分型面表面是否已有排气槽 | |||
| Are gas vents on Parting Surface? | ||||
| c. | 模件抛光是否合乎要求 | |||
| Is polishing to client’s requirements | ||||
| d. | 如有要求，模件蚀纹位置及型号是否正确且平坦 | |||
| If applicable is the texture correct and even? | ||||
| e. | 塑件型腔识别（Cav.Mark)及位置是否已做好及正确 | |||
| Is the cavity number mark and other specified markings correct? | ||||
| f. | 模具的分型面位置是否正确及装配合理 | |||
| Does the parting line of cavity and core shut off properly? | ||||
| g | 所有螺丝的型号、尺寸及装配是否达致要求（公制或英制或美制） | |||
| Are the screws threads correct ( Metric or Imperial) | ||||
| h. | 根据检测报告，型腔尺寸是否达到要求 | |||
| Does the cavity and core conform to specification according to the measurement report. | ||||
| 行位部分 Sliders | ||||
| a. | 行位是否装配合理、滑动顺畅，且无伤痕 | |||
| Is the moving core finish without scratches and is movement smooth? | ||||
| b. | 材料及其硬度是否有说明，材料证明可否提供 | |||
| Is the material and hardness to specification? Are certificates available? | ||||
| c. | 行位起止位置是否正确及可靠 | |||
| Is the moulding position of the sliders located properly and when open are they securely held? | ||||
| d. | 行位的润滑系统是否已设立及可靠 | |||
| Is the lubrication system of sliders adequate? | ||||
| e. | 行位的封胶位置是否正确及装配合理 | |||
| Is the parting line of the sliders correct and do they shut off properly? | ||||
| f. | 它们是否根据图纸所示进行生产制造与装配的？ | |||
| Are they made and assembled according to the drawing with wear plates? | ||||
| h. | 根据检测报告，行位是否符合要求 ? | |||
| Do the moving cores conform to specification according to the measurement report. | ||||
| Project Manager Signature: ___________ Date: __________ | ||||
Pre-Assembly Form C
| Pre-Assembly Form C | ||||
| Project Number: | Project Name: | Country: | ||
| 检 查 项 目 Inspection Item | 检查结果Inspection Result (Yes or No) | 检查结果Inspection Result (Yes or No) | ||
| 资料覆核Material Checking： | ||||
| a. | 模具结构与模具结构图一致 | |||
| Is the Mould Construction as per mould drawings? | ||||
| b. | 模具材料与客户要求材料一致 (检查材质证明及其硬度) | |||
| Are materials correct according to BOM and the clients specification? | ||||
| Is Material and hardness Certification available or not? | ||||
| Is hardness of Core and Cavity correct? | ||||
| 水口系统 Injection System | ||||
| a. | 定位圈是否高出平面10~15MM，或符合客户要求 | |||
| Is the location ring as per clients specification? | ||||
| b. | 水口的光洁度是否合格 | |||
| The smoothness of sprue is qualified? | ||||
| c. | 水口的装置是否与模具结构图一致及功能正常 | |||
| The construction of the sprue conforms to the mould drawing? | ||||
| d. | 水口的装置是否功能正常 | |||
| The function of sprue is OK? | ||||
| e. | 热水口的装置是否与模具结构图一致 | |||
| The construction of hot sprue conforms to mould drawing. | ||||
| 冷却系统 Cooling System | ||||
| a. | 冷却系统之配件是否装配合理 | |||
| The accessories(fitting) of cooling system is as per specification. | ||||
| b. | 冷却（运水）的位置是否与模具结构图一致 | |||
| The location of cooling conforms to the mould drawing? | ||||
| c. | 冷却（运水）的管道是否畅通 | |||
| The cooling is clear. | ||||
| d. | 冷却（运水）的管道在压力测试下无漏水现象 | |||
| The cooling circuit does not leak under pressure testing? | ||||
| e. | 冷却（运水）的组织、出入标记是否已建立在模具胚上 | |||
| The in-out marking of cooling system is correct and according to the mould dwg. | ||||
| 顶出系统 Ejection System | ||||
| a. | 顶针、司筒的规格、型号是否与模具结构图一致 | |||
| The specification and type of ejector pins and/or sleeve ejector is correct. | ||||
| b. | 顶针的装配方向、位置是否正确及无漏装 | |||
| The assembly and location of ejector pin is correct and according to drawing. | ||||
| c. | 顶针、斜顶及推板的装配是否合理、伸缩畅顺、复位正确和可靠 | |||
| The assembly of up and aways and ejector plate is correct and works smoothly. | ||||
| d. | 顶出机械结构导向是否正确 | |||
| The ejection mechanism is guided properly. | ||||
| 辅助设备 Auxiliary Equipment | ||||
| a. | 模具辅助设备的装配是否合理达致要求（联同装置人员一起测试） | |||
| The assembly of auxiliary equipment is reasonable and meet requirements | ||||
| Project Manager Signature: ___________ Date: __________ | ||||
Pre-Shipment Form D
| Pre-Shipment Form D | ||||
| Project Number: | Project Name: | Country: | ||
| 检 查 项 目 Inspection Item | 检查结果Inspection Result (Yes or No) | 检查结果Inspection Result (Yes or No) | ||
| 文件类Documentation | ||||
| a. | 模具结构图纸1：1打印 | |||
| Mould Drawings Print Out 1:1 Scale or as large as practical | ||||
| b. | 模具零件图图纸和模具结构图（2D和3D）一整套刻录成光盘 | |||
| CD-Disk with 2D and 3D drawings of part drawings and mould drawings | ||||
| c. | 最终模具及合格样品图片 | |||
| Pictures for final moulds and final samples. | ||||
| d. | 模具材质证明书 | |||
| Mould Material Certification | ||||
| e. | 如有热流道，其使用说明书和质量保证书。 | |||
| If there is a hot runner, attach its work instruction and quality guarantee. | ||||
| f. | 模具质检合格确认报告 | |||
| Mould QC Approved Report | ||||
| 外包装 Package Outside | ||||
| a. | 标准出口木箱包装 | |||
| Standard export wooden crate package | ||||
| b. | 模具表面清洁且有光泽，表面涂有防锈油 | |||
| Mould Surface clean and good polish，with anti-rust grease oil | ||||
| 内部包装 Package Inside | ||||
| a. | 模具锁死-吊模板或锁模片 | |||
| Mould Fastened, locked and stable | ||||
| b. | 打防锈油 | |||
| Protective Grease on the core and cavity | ||||
| c. | 用塑料防水薄膜封死 | |||
| Use water-proof plastic sheet | ||||
| 最终合格样品 Final Approved Sample | ||||
| a. | 客户最终确认的最终样品 | |||
| Final Samples that client has approved | ||||
| b. | 最终试模报告 | |||
| Final Mould Trial Report | ||||
| 随附易损坏之配件清单 The Spare Parts List | ||||
| a. | 标准铜工至少一套 | |||
| Standard Electrodes at least 1 set | ||||
| b. | 根据模具PO和模具详细要求说明, 如有无特别配件. | |||
| As per tool PO and toolroom instructions, such as if any special spare parts. | ||||
| Project Manager Signature: ___________ Date: __________ | ||||