Rapid Prototyping

Rapid prototyping is a critical step in the development and manufacturing of new plastic products. At TONGDA LINK MOLD, we utilize advanced techniques, including silicone casting, to validate and optimize product designs early in the process. This ensures compatibility with plastic injection molding and prepares products for high-volume mass production.

Skipping the prototyping phase can lead to costly errors. Even minor design flaws may result in defective molds, production delays, or product failures, significantly increasing costs. By incorporating rapid prototyping, including silicone casting, TONGDA LINK MOLD helps clients minimize these risks. This approach allows for iterative design improvements, performance testing, and functional validation, ensuring higher-quality products and streamlined manufacturing workflows.

Would you like to explore how silicone casting fits into the prototyping process or learn more about TONGDA LINK MOLD’s capabilities?

plastic tool supplier rapid prototyping

Rapid prototyping is a crucial part of new plastic product development, and TONGDA LINK MOLD excels in providing tailored solutions for OEM customers and product design and development clients. We offer a variety of prototyping options, including:

  • CNC-machined plastic and metal prototypes for precise and durable models.
  • Silicone casted prototypes to replicate parts quickly and efficiently.
  • 3D-printed prototypes using additive manufacturing for rapid design iteration and validation.

These prototyping methods ensure that product designs are optimized for plastic injection molding and ready for high-volume mass production. By leveraging rapid prototyping, TONGDA LINK MOLD helps clients identify and resolve design issues early, minimizing costs and improving product quality. Would you like details on any specific prototyping method or how it integrates with your project?

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microphone prototype plastic mold maker

Engineering Support for Seamless Production

TONGDA LINK is the supplier for the prototype production, goes beyond mold making. We provide end-to-end support:

Prototype-to-Production Workflow: From silicone casting to full-scale injection molding.
Material Selection Guidance: Match polymers to mechanical, thermal, or regulatory needs.
Low-Volume Production: Ideal for niche markets or pilot runs.
Quality Assurance: ISO-certified processes with rigorous inspection protocols.

TONGDA LINK MOLD supports rapid prototyping for coffee maker, vacuum cleaner, massager, microphone, game device, steam ironing machine, etc.

Rapid prototyping process is various. Prototypes can be made by silicone casting, vacuum casting molding, CNC machining, 3D printing (additive manufacturing), etc. TONGDA LINK MOLD chooses prototyping technology depend on product feature and quantity.

The accompanying video explains CNC machining. CNC machining plays a critical role in rapid prototyping and efficiency in producing high-precision, functional metal components with speed and reliability.

Prototypes are primarily used to validate a product’s appearancestructural design, and market viability through rapid testing. For metal components, rapid prototyping typically employs methods like CNC machining and additive manufacturing.

  • CNC Machining: Delivers high-precision prototypes that not only verify form and structure but also meet functional performance requirements, making them suitable for rigorous mechanical or operational testing.

  • Additive Manufacturing (3D Printing): Often prioritized for engineering validation and marketing purposes, such as assessing design ergonomics, gathering user feedback, or showcasing concepts to stakeholders.

Design considerations

Rapid prototyping by different technology will use different materials. Below materials for CNC machining, 3D printing and silicone casting/vacuum casting FYR.

CNC machining materials–Plastic & Metal

  • ABS
  • Acetal
  • CPVC
  • HDPE
  • LDPE
  • Nylon
  • PEEK
  • PEI
  • PET
  • PMMA
  • Polycarbonate
  • Polypropylene
  • POM (Delrin)
  • PPSU
  • PS
  • PSU
  • PTFE
  • PVC
  • Aluminum
  • Brass
  • Copper
  • Stainless Steel
  • Steel Alloy
  • Steel Mild Low Carbon
  • Titanium

Additive Manufacturing Materials

Metals

Aluminum

Stainless Steel (17-4, 316L)

Titanium

Inconel

Cobalt Chrome

Copper

Plastics

ABS

PA (Nylon)

Polycarbonate

Polypropylene

PPSF/PPSU

ASA

Elastomer

Digital photopolymer

TPU

Silicone

Other materials for rapid prototyping by silicone casting like ABS, PC, PP, PMMA, POM, epoxy resin, bakelite, black PC, PA, soft rubber, silicone rubber, etc.

TONGDA LINK is the expert in the prototyping, we will repair the silicone casted parts step by step

MAKE NEW THINGS POSSIBLE

Plastic rapid prototyping transforms ideas into reality by turning designed drawings into tangible models. This process allows product designers to identify and refine design deficiencies, continually pursuing perfection to meet user needs and expectations. For customers, prototypes significantly reduce initial investment in plastic product development, lowering the economic risks associated with plastic mold manufacturing. Moreover, rapid prototyping accelerates the journey from concept to finished product, enabling faster market entry. This gives designers the opportunity to gauge consumer acceptance of their innovations early in the process, ensuring greater success for new products. 

TONGDA LINK’s Expertise in Mold Manufacturing and Plastic Product Development

As a professional mold manufacturer, TONGDA LINK excels in designing and creating molds for a wide range of applications. We provide comprehensive support throughout the prototyping and production stages, offering guidance on material selection, mold design, and process optimization.

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Why choose rapid prototyping?

Rapid prototyping turn customers’ designing into actual product quickly. The prototyping process offers the following key benefits and challenges:

Benefits

  • The prototype can intuitively reflect the designer’s creativity in the form of actual objects, avoiding the drawback of product outlook in advance.
  • Due to the high cost of mold manufacturing, prototyping can avoid problems such as unreasonable product structure in the mold manufacturing process.
  • The prototype can be assembled. It can intuitively reflect whether the product structure is reasonable or not and the difficulty of installation. It is easy to detect and solve problems early.
  • The plastic prototype can be used to promote products before manufacturing plastic molds, and some pre-sales and production preparations help to occupy the market as soon as possible.

Challenges

  • The functionality of the plastic prototype is not perfect.
  • Plastic resin for prototypes is limited.
  • Prototyping can`t for mass production.
  • Unit cost for prototypes is high.

Plastic injection molding applications

Plastic mold engineering involves a manufacturer working with customers to understand their specific technical requirements and ensuring that its product meets them. TONGDA LINK support customers from functional prototypes to full production runs, plastic injection molding’s key industrial applications include:

Consumer electronics

TV, VCR, Camcorders, Integrated Audio, Record Players,  Telephones, Personal Computers, Home Office Equipment, Home Electronic Healthcare Equipment, Automotive Electronics, Digital Cameras, Wireless data communication devices, Video game devices, Smart watches, Drones, VR gaming equipment, etc.

Automotive products

Car bumpers, instrument panels, engine parts, water tank cover, air conditioning accessories, air filter parts, sunroof, steering wheel cover, car interior parts, rearview mirrors, buckles and fixing parts, lamp housing, automotive grilles, rear view mirrors, instrument panel body frame, battery brackets, electric control boxes

Medical products

Medical device, ventilator parts, medical tips, medical centrifuge tubes, medical manifolds, medical stopcocks, medical luer connetors & caps, applicator parts, syringes, PET vacuum blood tubes, laboratory device & equipment, testing instruments,  life science products, massager, health care device, beauty device, etc.

Bathroom products

Faucet accessories, bathroom showers, toilets cover, bathroom equipment, bathroom appliances, sanitary ware accessories, hand dryers, hair dryers, trays, plastic storage box, storage shelves, makeup organizer, toilet tissue roll holder, paper dispenser, soap dispenser, pump, LED mirror accessories.

Security products

Cameras, shooting lenses, network video recorders (NVR), hard disk video recorders (DVR), terminal monitoring equipment, optical transceivers, infrared detectors, alarms, electronic fences, emergency alarm buttons, control equipment, anti-theft security doors and intercom systems

Aerospace products

Aircraft and spaceship cabins, door handles, joysticks, helicopter fins, aircraft interiors plastic parts, fairings, engines parts, plastic seals, seats accessories, instrument panels, lighting, turbines, gears, bearings, impellers, blades, nuts , shuttle, sleeve, sleeve connector, etc.

Military parts

There are a lot of plastic injection molded parts and products in military industry. Such as plastic components for military communication equipment, radar system equipment, plastic radar cover, military equipment parts, rescue equipment, portable survival equipment, etc.

Small kitchen appliances

Coffee Maker, Rice Cooker, Electric Pressure Cooker, Oven, Microwave, Fruit and Vegetable Washer, Dishwasher, Egg Steamer, Milk Maker, Juicer, Electric Kettle, Water Heater, Sterilizer, Toaster, Refrigerator, Sandwich Oven, beverage Dispenser, etc.

Explore injection molding news and industry updates

Find plastic industry news, resources, insight into the plastic injection molding process, and more, on the TONGDA LINK blog:

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TONGDA LINK Manufacturing Capabilities

At TONGDA LINK, we are your premier partner for comprehensive plastic injection mold engineering, design, and manufacturing solutions. With a commitment to excellence and innovation, we specialize in delivering high-quality molds tailored to meet the unique demands of various industries.